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Services

Statistical Process Control (SPC)

Statistical Process Control (SPC)
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SPC (Statistical Process Control) is a method of using real-time data and statistical techniques to monitor, control, and stabilize industrial processes. It focuses on understanding process variability and detecting deviations before they lead to defects, downtime, or inefficiencies.

At OPCO, we implement SPC systems that empower operators and engineers to:

  • Visualize performance through control charts and KPIs
  • Identify early signs of process drift or instability
  • Make proactive decisions based on quantitative data, not assumptions

For industries that demand consistency, compliance, and continuous improvement, SPC is not optional — it’s foundational. It helps companies:

  • Reduce waste
  • Improve product quality
  • Ensure regulatory compliance
  • Build a culture of precision and accountability

Advanced Process Control (APC)

Advanced Process Control (APC)
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APC is a suite of model-based control technologies that go far beyond traditional PID loops. It uses mathematical models, predictions, and real-time optimization algorithms to manage complex industrial processes in a smarter and more dynamic way.

At OPCO, we design and deploy APC solutions that enable you to:

  • Maintain processes closer to their optimal set points
  • Handle disturbances automatically and more efficiently
  • Reduce variability, energy consumption, and raw material use
  • Improve throughput while preserving quality and safety

In industries where processes are nonlinear, multivariable, or sensitive to change, traditional control systems often leave value on the table. APC unlocks that hidden potential by turning your control layer into a performance engine.

By adopting APC, companies not only gain a competitive edge, but also future-proof their operations through smarter control, greater autonomy, and real-time, analytics-based decisions.

Automation

Automation
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We deliver tailored automation solutions that connect, streamline, and elevate your production systems.

From instrumentation and PLCs to plant-wide integration, our approach ensures:

  • Consistency
  • Flexibility
  • Reduced human error

Automation isn't just about speed — it's about building resilient, scalable systems that empower your team and transform the way you operate.

Technical Support & Engineering Services

Technical Support & Engineering Services
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Our technical services go beyond basic troubleshooting — we provide multi-disciplinary process engineering support that helps your operations perform at their best, day after day.

Our team approaches every challenge from both the control systems and the process behavior sides. Whether the issue lies in a loop misbehaving, a valve underperforming, or a process reaction drifting — we connect the dots.

We don’t just fix problems.
We understand them, optimize them, and future-proof them.